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SECTION 06612
 
         
FIBERGLASS REINFORCED PLASTIC FABRICATIONS


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Edon Corp. Fiberglass Reinforced Plastic Fabrications
          ** NOTE TO SPECIFIER ** Edon Corp; Fiberglass architectural ornamentation products including custom fabrication.
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This section is based on the products of Edon Corp, which is located at:
          1160 Easton Rd.
Horsham, Pa 19044
Tel: (215) 672-8050
Toll Free: (800) 523-2539
Fax: (215) 672-9014
Email: Edon@Edon.Com
www.Edon.Com
[Click Here] for additional information.
          EDON has over 40 years of experience in the design & manufacturing of Fiberglass Architectural Ornamentation. EDON has the largest selection of fiberglass cornices, column covers and domes. We offer designers and architects a wide variety on in-house shapes and sizes providing the opportunity to match designs of their own creations. Edons standard fabrications include a wide selection of fiberglass column covers, ornamental columns and pilasters, decorative capitals, spandrel panels, shutters, brackets, finials, spires, door and window surrounds, balustrades, urns, cupolas, domes, cornices, dentils, etc. Custom fabrications are available of all products and including reproductions, ornamentation, awnings, canopies, etc.
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          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Select one of the following two paragraphs and delete the paragraph not required.
 
          A.Glass fiber reinforced polyester fabrications as indicated on the Drawings and as follows:
          1.Column Covers
          2.Ornamental Columns
          3.Pilasters
          4.Decorative Capitals
          5.Spandrel Panels
          6.Shutters
          7.Brackets
          8.Finials
          9.Spires
          10.Door and Window Surrounds
          11.Balustrades
          12.Cupolas
          13.Domes
          14.Cornices
          15.Dentils
          16.Other _________.
 
          B.Glass fiber reinforced polyester fabrications as scheduled at the end of this section.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 02220 Demolition: Selective Demolition.
 
          B.Section 05500 - Metal Fabrications: Supplementary supports for large items.
 
          C.Section 06100 - Rough Carpentry: Supplementary supports for large items.
 
          D.Section 09235 - Glass Fiber Reinforced Gypsum Fabrications.
 
          E.Section 09900 - Paints and Coatings: Field painting and sealing prior to painting.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials; 1999.
 
          1.4SUBMITTALS
 
          A.Submit under provisions of Section 01300.
 
          B.Product Data: Manufacturer's data including:
          1.Preparation instructions and recommendations.
          2.Storage and handling requirements and recommendations.
          3.Installation methods.
 
          C.Shop Drawings: For fabrication, provide drawings showing dimensions, layout, joints, details, and interface with adjacent work; include field measured dimensions of the spaces where items are to be installed, if critical to proper installation.
          ** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
 
          D.Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and finishes.
 
          E.Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square, representing actual product, color, and finish.
 
          1.5QUALITY ASSURANCE
 
          A.Manufacturer Qualifications: Company specializing in manufacturing products specified in this section with minimum ten years documented experience.
 
          B.Installer Qualifications: Company specializing in performing Work of this section with minimum three years documented experience.
          ** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
 
          C.Mock-Up: Provide a mock-up for evaluation of fabrications, finishes and workmanship.
          1.Construct mock-up in locations designated by Architect.
          2.Do not proceed with remaining work until workmanship, color, and finishes are approved by Architect.
          3.Rework mock-up as required to produce acceptable work.
 
          1.6DELIVERY, STORAGE, AND HANDLING
 
          A.Transport, lift, and handle units with care, avoiding excessive stress and preventing damage; use appropriate equipment.
 
          B.Store products in manufacturer's unopened packaging until ready for installation, in a clean dry area off the ground and protected from weather, moisture and damage; store units upright and not stacked unless permitted by manufacturer.
 
          C.Store and dispose of solvent-based materials, and materials used with solvent-based materials, in accordance with requirements of local authorities having jurisdiction.
 
          1.7PROJECT CONDITIONS
 
          A.Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Edon Corp., which is located at: 1160 Easton Rd. ; Horsham, PA 19044; Toll Free Tel: 800-523-2539; Tel: 215-672-8050; Fax: 215-672-9014; Email: request info; Web: www.edon.com
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01600.
 
          2.2MATERIALS
 
          A.Fiberglass-reinforced polyester components shall be manufactured using the specified resins, and reinforced chopped glass fibers. All exposed surfaces shall be finished with custom colored gel-coat. Materials shall be as follows:
          1.Glass cloth, matt and Chop: Equal to the products of PPG-Owens Corning.
          2.Polyester Resins: Class A, Edon Spec 67 for use in hand laid up and spraying processes. Resin shall be specifically formulated for use in applications that require an ASTM E 84, Class I flame spread rating, without the use of fillers or antimony trioxide, with an ASTM E 84 flame spread rating of 25 unfilled smoke density of 380 or under.
          3.Gel Coat: High-performance product with ultraviolet inhibitors as recommended by the gel coat and fiberglass panel manufacturer. Acceptable products are:
          a.951-Armorcote IMC manufactured by Cook Composites and Polymers Co., P. O. Box 419389, Kansas City, MO 64141-6389, (816) 391-6000.
          b.Max-Guard Series manufactured by Neste Polyester Inc., 5106 Wheeler Avenue, Fort Smith, AK 72901, (501) 646-7865.
          c.Ultra Shield-NPG manufactured by Ferro Corporation, One Erieview Plaza, Cleveland OH 44114, (216) 641-8580.
 
          B.Foam Reinforcing: Equal to Divinycel H 60.
 
          C.Hardware and Fasteners: Provide all metal hardware and fasteners, both loose and embedded. Hardware and fasteners shall be stainless steel.
 
          2.3FABRICATION
          ** NOTE TO SPECIFIER ** Include the following the paragraph for use with custom fabrications for renovation work. Delete if not required.
 
          A.Renovation Work:
          1.Prior to fabrication of work review the job site before selective demolition to determine the layout, spacing and termination of the existing components to be duplicated.
          2.Carefully measure each existing component and replicate size, profile, position, and detail in the finished panel so far as practical. Indicate on shop drawings those indentations and/or detail which cannot be duplicated in the replication due to physical limitations of the manufacturing process.
          3.Provide full-size models and mock-ups prior to fabrication of required components. Models shall be hand carved and machined as required to produce the replication patterns.
          ** NOTE TO SPECIFIER ** Edit the following the paragraphs as required to suit the components required for the project.
 
          B.Production molds shall be constructed from successive layers of glass fiber with tooling gel coat or alternately from rubber molds. Molds shall be constructed with sufficient thickness and rigidity to prevent deflection, warp age and defects during panel production.
 
          C.Internal metal reinforcement, anchorage clips, brackets and all other built-in accessories shall be captured and additionally reinforced with additional glass fiber and matt of sufficient thickness as required by the manufacturers design.
 
          D.Form component ends with sealable lap joints where required. Use lap joints with sufficient depth to accommodate mating and alignment of component surfaces and component-to-component sealant for watertight assembly.
          ** NOTE TO SPECIFIER ** The following paragraph applies to Cornices only. Delete if not required.
 
          E.Provide all special transition, corner pieces (inside and outside) and special closures necessary for a complete, visually continuous, weather tight installation. All inside and outside corners shall be shop fabricated. Fabrication of corners in field will not be permitted.
          ** NOTE TO SPECIFIER ** The following paragraph applies to Cornices only. Delete if not required.
 
          F.Coordinate cutouts required for drain inlets, rainwater conductors and other penetrations as required. Reinforce as required and provide special formed closures to make joints and intersection weather tight.
 
          G.Finished components shall be true to line in the shapes indicated on the drawings, free of warps, twists, waves or distortion.
 
          H.Joints in components shall be matched at the factory and numbered for field installation. Components shall be fabricated to minimize exposed fasteners.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Do not begin installation until substrates have been properly prepared.
 
          B.If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
 
          C.Check field dimensions before beginning installation. If dimensions vary too much from design dimensions for proper installation, notify Architect and wait for instructions before beginning installation.
 
          3.2PREPARATION
 
          A.Clean surfaces thoroughly prior to installation.
 
          B.Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
          ** NOTE TO SPECIFIER ** Include the following the paragraph for use with applicable FRP components including custom fabrications for renovation work. Delete if not required.
 
          C.Install supplementary temporary and permanent supports as required for proper installation.
          1.Coordinate required blocking for attachment of FRP components to substructure. Provide additional, wood preservative treated or metal stud framing as may be required to attached and reinforce cornice panels for a solid installation.
          ** NOTE TO SPECIFIER ** The following paragraph applies to Cornices only. Delete if not required.
          2.Coordinate installation with any metal gutter lining work or flashing above and wood/metal substrates.
 
          3.3INSTALLATION
 
          A.Install in accordance with applicable code and manufacturer's recommendations, plumb and true to line; shim where necessary. Follow fiberglass panel manufacturers recommendations for installation clearances, notches, and formation of panel-to-panel joints.
          ** NOTE TO SPECIFIER ** The following three paragraphs B, C, D and E applies to Cornices only. Delete if not required.
 
          B.Install with variation from position shown on drawings not more than 1/4 inch in 10 feet (6.25 mm in 3 m); align horizontal and vertical joints.
 
          C.Fasten using methods that allow for thermal expansion and contraction.
 
          D.Provide control joints at not more than 35 feet (10.5 m) on center if not indicated on drawings.
 
          E.Provide expansion joints where moving joints in substrate occur.
 
          F.Do not cut or abrade finishes, which cannot be completely restored in the field. Small inconspicuous finish repairs may be done in the field using manufactures color matching gel fill finish. Large repairs shall be returned to fiberglass manufacturer for alterations or new units.
 
          G.Countersink all exposed fasteners. Patch all attachment holes with gel fill finish supplied by the fiberglass panel manufacturer for field application. Finish attachment points so that there is no detectable difference in the completed panel surface.
 
          H.Install sealant and accessories as work progresses, so as to make the work weather tight.
 
          3.4PROTECTION
 
          A.Protect installed products until completion of project.
 
          B.Touch-up, repair or replace damaged products before Substantial Completion.
 
          3.5CLEANING
 
          A.Clean fabrication components of foreign material without damaging finished surface.
 
          B.If required, hand rub smooth surfaces with polishing cream.
          ** NOTE TO SPECIFIER ** Include a Schedule when several components require identification and additional definition to complement the Drawings. The following is an example of such a schedule.
 
          3.6SCHEDULE
 
          A.Straight Shaft Column Covers, Model Number EC-101B, 10 inch diameter with a custom 12 foot length and a white, low gloss surface finish.
 
          B.EDON Model CR-227 Cornice Sections fabricated in 8 foot (2.44 m) lengths with premitred 90 degree corners.
 
          C.Add as required.
 
         
END OF SECTION